The Cookie Cutter Replacement Project (pics)

Discussion in 'The Bar' started by Dave, Jan 25, 2013.

  1. Dave

    Dave VIP Extreme Gold

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    So my boss's mom who's in her 80's broke a cookie cutter that her mom gave her when she was younger, it came apart where it was soldered together.

    Attempts to have the local mechanic fix it proved fatal:


    [​IMG]


    So, I was asked if we could make a new one. She didn't like any of the ones they bought her because this one was the perfect size for some reason, which only she knows why.

    Anyhoo, I measured it carefully and drew it up on the computer machine and toolpathed it on the cad-cam:

    [​IMG]


    Then I machined it out of a stainless steel bar we had laying around. The old one is on the left, the new one is on the right:

    [​IMG]


    Then it was over to the band saw where I freed the little guy from the base he was machined on:

    [​IMG]


    Next he goes to the belt sander to smooth out the saw marks on the back:

    [​IMG]


    Now over to the buffing wheel for a little radiusing around the outside where her hand will push on it:

    [​IMG]


    A little fine tuning with my chinese made swiss files:

    [​IMG]

    -fin-

    A perfect match:

    [​IMG]


    Now heres a funny pic from my photobucket:

    [​IMG]
     
  2. doughhead63

    doughhead63 OD'd on life itself Staff Member

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    Impressive, right until the photobucket pic...

    That Lady will be able to use that to make cookies for her 200th birthday...damn.
     
  3. Dave

    Dave VIP Extreme Gold

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    Yeah, she can tell her blue haired buddies hers is solid stainless billet.
     
  4. Shine

    Shine 2012 rookie of the year VIP

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    How the fuck do you break a cookie cutter
     
  5. gwartney

    gwartney Is there gas in the car? 2010 OG Gold

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    That's about a $500 cookie cutter, I bet.
     
  6. doughhead63

    doughhead63 OD'd on life itself Staff Member

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    gphnY.gif
     
  7. Dave

    Dave VIP Extreme Gold

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    She's apparently a cookie making machine and needs top notch equipment :dontknow:


    :jj: sounds about right.
     
  8. leedsunited

    leedsunited New Member

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  9. Dave

    Dave VIP Extreme Gold

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    :hhh:
     
  10. VeeB

    VeeB I have a Full Member VIP

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    That was very sweet of you to do that for that old lady. You probably made her week.
     
  11. Dave

    Dave VIP Extreme Gold

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    I guess... Her son did pay me, I was on the clock.
     
  12. Dave

    Dave VIP Extreme Gold

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    It was maybe more sweet of him to have one of his guys do it and tie up a machine for a little bit.
     
  13. HaroldJackson

    HaroldJackson Well-Known Member Banned User

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    Why did he try to have the local mechanic try to fix it first even?
     
  14. Dave

    Dave VIP Extreme Gold

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    I work in an industrial area, this guy fixes everything you bring to him. Cars, woodchippers, small engines. He welds for us, brazes.... Whatever.. He does it all.
     
  15. Lemmy

    Lemmy Douchebag Extraordinaire Gold

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    That's very cool!
     
  16. keywordpk

    keywordpk Perpetual Geek Gold

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    :clap:

    I am impressed!!!!! :D
     
  17. Gitfiddle

    Gitfiddle Live Deliciously

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    Aaand she's dead.
     
  18. Dream Theater

    Dream Theater DAWGS E-BULLY Squad 2010 OG Gold

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  19. Scott

    Scott Masshole Staff Member

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    I would have just bought her some cookies and told her to STFU.
     
  20. Dream Theater

    Dream Theater DAWGS E-BULLY Squad 2010 OG Gold

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    Maybe she is going to leave them a large inheritance and they just wanna keep her happy until she dies.